Overcome the Challenges of Material Shortages in PCB Assembly
Requires Flash Player.
Material Requirements Planning (MRP) on the shop-floor can yield near-perfect inventory accuracy. Precise planning for PCB assembly helps minimize material shortages, reduce excess stock buffering, and eliminate the need for stock checks during down-time.
Duration: 41:38
Details
Overview
Today’s PCB manufacturing and assembly relies on material requirements planning (MRP) to source materials. However, MRP limits the visibility of inventory on the shop floor, which can cause inaccuracies in inventory levels. Usually, buffers of excess material stock compensate for this, plugging the gap from one stock check to the next.
But when the market has true material shortages (such as in the aftermath of the recent events in Japan), operations are forced to work with reduced, or even nonexistent, buffers. This increases the significance of inventory inaccuracies, resulting in production stoppages or lost opportunities due to unexpected shortages of needed materials.
This webinar will discuss how precise management of materials and logistics on the shop-floor can yield near-perfect inventory accuracy. Precise material requirements planning for PCB assembly helps minimize material shortages, reduce excess stock buffering, and eliminate the need for stock checks during down-time.
What You Will Learn
- How to achieve precise materials and logistics management
- How to manage both high and low volume and high and low mix operations
- How to enhance material requirements planning (MRP) operations for PCB assembly
- How to reduce costs
About the Presenter
Michael Ford
Senior Marketing Development Manager, Valor Division, Mentor Graphics
Michael started his career as one of the earliest adopters of computer systems for electronics manufacturing, working for Sony initially as a system development engineer, going on to manage Sony’s corporate global Lean Manufacturing MES project, “TiMMS”, in Japan.
With over 25 years’ experience, Michael continuously drives the vision to bring unique exciting “real-world” solutions that deliver extra-ordinary value into the market. Michael is currently responsible for the Marketing Development group focussing on the realisation of the vision as direct benefit opportunities to customers including efficiency, agility, “Lean” and the environment, culminating in the Valor MSS product suite.
Who Should View
- Supply chain managers
- Production planners
- Manufacturing managers
- Plant managers of SMT and PCB assembly manufacturing operations
Web Series: New Solutions to Persistent Problems in PCB Assembly
Discover innovations for solving the most difficult problems in the PCB assembly flow and how to prioritize problem solving for the greatest impact.
Related Resources
Multimedia
Using the Master Data Manager Workspace
See how Valor MSS Foundation is used to configure the factory, machine settings, work orders, process routing and the production schedule, all in one central view of the truth.…View Product Demo
Register Incoming Materials
See how Valor MSS Foundation is used to automate the registration of internal and supplier part numbers, MSD status, traceability data and other user defined material attributes. This registration data...…View Product Demo
Comply with requirements to trace materials in PCB Assembly
See how MSS Material Traceability provides for easy compliance with your component traceability requirements.…View Product Demo
Other Related Resources
How to Keep Your Competitive Edge In Manufacturing’s High Growth Automotive Electronics
White Paper: Valor MSS suite of solutions for electronics manufacturing has direct application for improving the competitive posture of manufactures of automotive systems. This white paper will illustrate a few of the...…View White Paper
How do we get 'Intelligence' into the Business of Electronics Manufacturing?
White Paper: Business Intelligence (BI) is a current hot topic among managers at all levels in electronics manufacturing. Intelligence in business — sounds like a 'must have'; who wouldn't want it? And it's never...…View White Paper
Fundamental Challenges of Printed Circuit Board (PCB) Assembly and Test
White Paper: This White Paper provides a description of the PCB manufacturing process along with the challenges facing today's electronics manufacturers with respect to the Manufacturing System Solutions (MSS) portfolio...…View White Paper
