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Sum of the Parts is Greater

I live in a 3D world –3D simulation that is.  I remember when my work life went from 2D to 3D. I used to sit in a cubicle across from a software developer who specialized in graphics. He was a pesky lad. Whenever he’d get stuck on a particularly difficult piece of code he would throw missiles of all kinds at me – anything from crumpled pieces of paper to rubber bands and paper clips. I don’t know why I was blessed with this treatment but ignoring him would only result in more missiles being launched at me at a more frequent rate so my only option was to throw them back at him. Before you’d know it we’d be in the middle of a war involving a few other cubes. On this day he had been particularly quiet – a bit too quiet. At the end of the day he leaned into my cube, made an exaggerated point at his screen and coolly said “this stuff is in 3D man” in his thickest California surfer dude accent. And that’s how my marketing world went from 2D to glorious 3D images and animations.

All fluid flow problems are 3D so it’s natural that we would like to solve flow problems in 3D as well. But 3D simulation has a cost – depending on the size of the model and its complexity simulation can take a long time (especially if you use a traditional CFD code).

So imagine my surprise when I heard about 1D CFD. I first became aware of 1D CFD when my division acquired a company called Flowmaster. Flowmaster provides 1D software for the simulation of thermo-fluid systems. 1D CFD can be the ideal solution for solving a wide range of system-level problems such as those encountered in liquid or gas systems ie piping networks of any size or complexity. Engineers can quickly try out variations of the system design, see the impact on the entire system and ultimately find a reliable and optimized design.

Having lived in a 3D CFD world for quite a few years, the first thing that popped into my head was which one is better?

The correct answer is depends on your problem. Both 1D and 3D CFD let engineers improve their understanding of fluid flow and engineering designs and lots of companies use both to improve product and system design. But they each have strengths that make them a better fit for solving different types of problems. For designing complex systems 3D CFD is extremely accurate but it can be “computationally expensive” especially if you have a large/complex model.  1D CFD on the other hand offers a faster solution speed; however, it requires a lot of data to characterize the 3D elements of a system accurately.

Rarely do systems or components exist on their own… usually a system consists of a series of components. So wouldn’t it be great if we could harness the power of 3D and use 1D CFD to solve large system problems. Well, that brings us to why we acquired Flowmaster. Thanks to this acquisition, we now provide a tightly coupled general-purpose 3D-1D CFD simulation software solution. With this combination, engineers can characterize the more complex elements of the system in 3D and then insert those models and data into the 1D system-level simulation. Here’s a snapshot of the process. Design engineers run the analysis on components in FloEFD, save the results, and open the saved files containing the needed data in Flowmaster for analysis of the entire system.

Why is this unique? Because this is the first 3D-1D solution that can actually be deployed straight from the box without any customization and translation of data. And that means you can start becoming productive faster and achieve a return on your investment (ROI) faster.  By exchanging  data between the two simulation tools until convergence is reached for both the 1D and the 3D models we get better boundary values and more accurate system behavior. So in this case 3 plus 1 equals to a lot more than 4 – it results in a much better system-level design than ever thought possible without breaking the bank. This combination can be used in many applications involving complex heat transfer or geometry. And quite clearly this new coupled solution has captured the imagination of the engineering community judging by the amount of press it has gotten lately around the world.

So. Which one is better? The answer is they’re each great on their own but together they offer you an even better solution.
Until next time,

PS. I did manage to get Paralympic cycling tickets at the last minute and had the most awe-inspiring 3 hours of my life at the Velodrome (affectionately called the Pringle because of the shape of the building).  6000 of my closest friends and I watched as Team USA won a silver and a bronze and Team GB won a gold and a silver. I of course cheered everyone heartily (much to the delight of the people sitting next to me who decided to join in). To sum up that day, it was magic!

Design Engineer, CFD, ROI

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About Nazita Saye

Nazita SayeI have been involved with the CFD user community in one shape or another since 1999 -- when the NIKA team first introduced FloWorks to the engineering community. Over the years I've seen the market evolve and I still marvel at the wide range of products that are being designed with our tools. As the Manager of External Communications for the Mechanical Analysis Division at Mentor, it is my privilege to bring some of our customer stories to you. Visit CFD doesn’t mean Color For Directors

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