PCB Technical Publications
Opening Eyes on Fiber Weave and CAF
The signal channels that link high speed processors to memory and various other peripherals, are limited by the inherent characteristics of the printed circuit board. These are what ultimately connect information to the outside world. One limiting factor is the effect of nonuniformity of the glass fiber distribution in the printed circuit substrate material, also known as fiber weave effect (FWE). FWE introduces signal skew and timing errors which place an upper limit on bit rate and trace length.
The Developing Technologies of Integrated Optical Waveguides in Printed Circuits
High Density Interconnect (HDI) printed circuits are now being designed in ever-increasing quantities for very high speed applications. The challenge of opto-electronics and integration of photonics into the printed circuit has started to take off. In the next seven years, expectations are that photonic PCBs will grow to a $2.5 billion industry.
This paper looks at the issues, materials and current processes being researched to create this integrated Opto-Electronic Circuit Board by European, Japanese and North American organizations. In addition to reviewing the global players in polymer photonics, this paper will review the current programs of four of the six groups globally:
- EOBC-OptoFoil (Univ. of Ulm, Fraunhafer Inst, Daimler-Chrysler, Siemens)
- Truemode (Terahertz)
- PolyGuide (Dupont, HP)
- OptoBump (NTT)
- TOPCat (NIST, 3M, Goodyear)
- JIEP
Power Integrity Effects of High Density
High Density Interconnect (HDI) is being used more often to meet the growing need for more complex designs in smaller form factors. Beyond some of the more obvious electrical effects of using smaller vias, there is also an impact to the power integrity of a board using HDI. This includes different effects of mounted inductances of decoupling capacitors, changes in plane performance due to reduction in perforation from chip pinouts, and the inherent plane-capacitance changes from using dielectrics of various thicknesses. This paper will examine and quantify these effects, using numerous design examples, including a large conventional through-hole design board that was reduced using HDI.
Measuring the Performance of Equalized Serial Data Links Across the Design Flow
For advanced signaling over high-loss channels, designs today are using equalization and several new measurement methods to evaluate the performance of the link. Both simulation and measurement tools support equalization and the new measurement methods, but correlation of results throughout the design flow is unclear. In this paper a high performance equalizing serial data link is measured and the performance is compared to that predicted by simulation. Then, the differences between simulation and measurements are discussed as well as methods to correlate the two.
Establishing Confidence in PDN Simulation
A powerful signal integrity analysis tool must be flexible, easy to use and integrated into an existing EDA framework and design flow. In addition, it is important for the tool to be accurate enough. This report reviews a validation study for the Mentor Graphics HyperLynx 8.0 PI tool to establish confidence in using it for power integrity analysis.
Designing RF, Analog and Digital on PCB
Mixed RF, analog and digital technology boards are becoming commonplace in many industries including wireless telecom, consumer, automotive, mil-aero and even medical. As well, the complexity of these boards are increasing in the face of stiff competition. This paper discusses the challenges and recently developed design techniques which enable electronics companies to meet aggressive time-to-market goals, lower their development and production costs, and produce more competitive products.
Passing the Test
With so many different part numbers running through a production facility, it can be difficult to know how well a process is running. One way that the IC manufacturers solve this issue is to measure specific coupons (test structures) on a parametric die that is placed on each wafer in addition to special parametric wafers. Probe stations can be set up at specific process steps to test these parametric coupons and dies to provide feedback as to whether the process is running in bounds.
Having a specific coupon that is sensitive to a specific process can signal a process problem before it hurts production. The accumulation of these process effects on design can be measured at final test and should correlate with a specific first-pass yield (FPY) model.
The coupon methodology can also be applied to PCB manufacturing. There are many parametric analysis and characterization coupons available for PCBs, forming an important part of a quality assessment process. These process coupons cover reliability, end-product, work-in-process, and process parameter evaluations.
Getting Started in HDI Fabrication
High-density interconnect (HDI) fabrication is the fastest growing segment of the printed circuit industry. From its simple start in 1985 for Hewlett-Packard's first 32-bit computer (the Finstrate) to today's large client servers with 36 sequentially laminated layers and stacked microvias, HDI/microvia technologies are the PCB architectures of the future. Smaller component pitches, larger ASICS and FPGAs with more I/O, embedded passives and higher frequencies with shrinking rise-times all require smaller PCB features, driving the need for HDI/microvia. This paper outlines the six simple processes in PCB fabrication that have to be improved in order to successfully build highly reliable HDI/microvia boards.
The conclusion of this paper emphasizes the business opportunities and challenges faced by management in starting and developing the HDI fabrication business including the engineering challenges of improving yields.
Leveraging FPGA in PCB System Designs: Optimizing Profit Margin
Any design project that leverages Field Programmable Gate Arrays (FPGAs) to implement system designs has the opportunity to:
- Reduce total design cycle time by as much as 50%
- Minimize PCB manufacturing costs
- Optimize product profit margin
Early adopters of PCB Optimization technology have validated the concept that FPGA package flexibility can deliver substantial business benefits.
This white paper documents the impact of decisions made during the design of the FPGA-PCB interface, from the assignment of the PCB signal to the FPGA package pins through their effect on product profit margin.
Logical and Physical Design Reuse
Today's designs have become extremely complex and intricate, creating a need for software tools that support automation, maintain accuracy, and meet short design cycles.
Re-using previously designed circuitry has long been an option for resolving these challenges, but never one that was easy to implement. Software providers have made attempts at providing this capability, but they haven't always caught on. With new, more efficient options at hand, will customers see the value? Will they give it a try? Read about a methodology that can handle today's data-filled design content and still produce proper, reusable designs.
Topology Planning and Routing - Combining the Expertise of the Designer with Auto-routing Speed
The routing of bus structures on a PCB has always required a manual process to achieve the maximum densities and esthetic look. Also, the communication of the ideal bus topologies (form, layers, nets) has always been done by paper. Mentor Graphics has developed revolutionary technology that enables bus structure topologies to be planned as an automated part of the design process, captured in the design database and then carried on to the physical design process where an auto-router can efficiently route the buses. The result is a process that combines the expertise of an experienced designer with the speed of auto-routing resulting in significant productivity and design cycle time improvements.